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Introduction to PLC

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Introduction :

Programmable Logic Controller (PLC) is a digital computer used for the automation of various electro-mechanical processes in industries. These controllers are specially designed to survive in harsh situations and shielded from heat, cold, dust, and moisture etc. PLC consists of a microprocessor which is programmed using the computer language.

                  PLCs are often programmed in ladder logic. This is because PLCs originally replaced relay control systems, and forty years later, we still haven't quite let go. A PLC, like any microprocessor, executes a list of instructions in sequence. Ladder logic tools abstract this; you can program the PLC by wiring up relay contacts and coils on-screen, and the PLC runtime will simulate the circuit that you've drawn. Some of the relay contacts can be tied to input signals from the real world; some of the coils can be tied to outputs. That way you can make your simulated circuit interact with other devices, and actually control things. That is the point.

                    Actually it's more general than that, because you can incorporate timers and counters and arithmetic operations that you couldn't (easily) perform with just relays. The circuit concept is still useful though, partly just because it's intuitive, but also because it abstracts the concurrency issues. It looks like this.


|| Xa Xb Yout ||
1 ||-------] [------+-------] [------+-------( )-------||
|| | | ||
|| | Xc | ||
|| +-------]/[------+ ||


              This is a simple piece of combinational logic. There are three input terms, Xa, Xb, and Xc. There is one output term, Yout. The expression is Yout := Xa and (Xb or (not Xc)). This makes sense if you think of Xa and Xb as normally open relay contacts, Xc as normally closed relay contacts, and Yout as a relay coil. Of course it gets more complicated than that.


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